Affiliated Research Group:
Key Researcher(s):
Dr. Ali Nasir
Dr. Salem Bashmal
Dr. M. Mysorewala
Dr. Z. Khan
Dr. A. Al-Ofi
Researchers at KFUPM’s Intelligent Manufacturing and Robotics Center have developed a fully functional Unmanned Ground Vehicle (UGV) for on-line robotic inspection and cleaning of hydrocarbon tanks and vessels under Industry 4.0 standards. This tehnology minimizes human intervention, enabling robots to operate in dull, dirty, and dangerous environments while enhancing operational efficiency and safety. The system integrates real-time data processing and mapping, ensuring accurate fault detection and predictive maintenance capabilities. Industrial robots are increasingly being developed to mimic human capabilities, providing solutions for hazardous tasks in oil and gas operations.
The UGV can be paired with Unmanned Aerial Vehicles (UAVs) to provide comprehensive inspection and cleaning services, qualifying for Zone Zero operations when needed. Equipped with ultrasonic sensors, cameras, sonar, temperature, and gas detectors, the robots offer non-destructive inspection of horizontal, vertical, and curved walls of hydrocarbon tanks and vessels. Additionally, the system leverages AI-driven fault tolerance, autonomous navigation, and adaptability across various media densities, making it a robust industrial solution. By reducing human exposure to hazardous conditions, this robotic innovation significantly improves workplace safety, prevents leaks, and ensures compliance with stringent industry regulations. This technology can also be extended to public security, archaeological exploration, and environmental monitoring in extreme conditions, offering broad applicability beyond the oil and gas sector.
The impact of robotic inspection in the oil and gas industry is profound. Reducing labour risks in hazardous environments can lead to operational cost savings of 50-80%. The global intelligent inspection market, valued at $110M in 2023, is expected to grow to $240M by 2030, driven by emerging technologies in AI, automation, and Industry 4.0. The combination of environmental protection, industrial innovation, and skilled labour transformation fosters a sustainable, technology-driven economy that benefits multiple sectors.
Through our commitment to sustainable development, this project aligns with the following United Nations Sustainable Development Goals (SDGs):